Course­ Manual STE

Control System Technology


PDF Course Catalog Deutsche Version: STE

Version: 3 | Last Change: 30.09.2019 14:20 | Draft: 0 | Status: vom verantwortlichen Dozent freigegeben

Long name Control System Technology
Approving CModule STE_BaET
Responsible
Prof. Dr. Stefan Kreiser
Professor Fakultät IME
Valid from winter semester 2022/23
Level Bachelor
Semester in the year winter semester
Duration Semester
Hours in self-study 78
ECTS 5
Professors
Prof. Dr. Stefan Kreiser
Professor Fakultät IME

Kellersohn
Requirements basic programming skills (procedural language)
sampling theorem
Boolean algebra
discretization of continuous data
coding of data
finite state machines
Language German
Separate final exam Yes
Literature
Lauber, Göhner: Prozessautomatisierung Bd. 1 u. 2 (Springer)
John, Tiegelkamp: SPS-Progr. mit IEC 61131-3 (Springer)
Wellenreuther, Zastrow: Automatisieren m. SPS Theorie u. Praxis (Vieweg)
B. Baumgarten: Petri-Netze (Spektrum Akad.)
Priese, Wimmel: Theoretische Informatik - Petri Netze (Springer)
Final exam
Details Oral examination after written preparation.
Based on a natural language description of a realistic automation task of appropriate complexity, the students develop a suitable model for a concurrent event-discrete control system. They justify the essential structures of their model with reference to typical automation system, development and maintenance requirements as well as task-specific specifications and prove that the model shows the required behaviour and quality, can be implemented on a controller device and can then be used as a control system that solves the given automation task.
Minimum standard - Students extract the essential relevant information and solution limitations from the task specification and develop a reasonable petri net model of a control system using discrete signals and events of the technical process (signal interpreted petri net), taking into account essential automation quality criteria. - Students are able to simulate essential model sections in thought experiments and thus prove that the model under consideration meets special, required behavioral elements. - Students are able to describe and justify an appropriate implementation concept for their specific model on an industrial control device in its essential structures and properties. They show how the individual model elements and structures are mapped to the implementation concept.
Exam Type EN mündliche Prüfung, strukturierte Befragung

Learning goals
Goal type Description
Knowledge modelling
structure
system borders
system decomposition
system interfaces
system functionality
behavior
state charts (SC)
hybrid nets
concurrency
hierarchy and history
concept of actions
petri nets
place/transition nets (P/T)
net elements
incidence matrix
forward matrix
backward matrix
condition/event nets (C/E)
behavioral analysis
firing sequences
reachability graph
coverability graph (option)
invariants (option)
net properties assessment
liveness
reversibility
boundedness
determinism
signal interpreted petri nets (SIPN)
modeling pattern
complementary place / reservation
arcs
test arc
inhibitor arc
event arc (option)
hierarchy
timed transitions
transition subnets
place subnets
concept of pages
calculated arc weight
Knowledge control system
signal processing
realtime
types
sources of time conditions
discretization
value axis
time axis
sensors
structure of sensor systems with respect to signal processing
calibration (option)
actuators
structure of actuator systems with respect to signal processing
controller devices
IPC
program organization
resources
RTOS
tasks and threads
scheduling
device categories
µC-Boards
process computer
PAC
RTU
PLC
EN61131
configuration
resources
cyclic tasks
IO variables
program organization
POU
data types
function blocks
programming languages
overview
procedural languages (ST)
graphical languages (FB)
pattern driven realization of SIPN on PLC
examples of controller devices
distributed automation systems
communication
structures
star
bus
ring
redundancy
methods
shared memory
message passing
asynchronous
synchronous
rendezvous
futures
OSI model
protocol layers
MAC
deterministic
non deterministic
field busses
industrial (EN61158)
Interbus
Profibus
Profinet
automotive (option)
CAN
Flexray
area networks
protocol layers
IEEE802
IP
transport protocols
UDP
TCP
SCTP
Industrial Ethernet
hardware
QoS (option)
redundancy (RSTP)
virtual nets (VLAN)
process control systems (PCS, SCADA systems)
EN 61499
architecture
programming
safety
device related safety
network related safety
MES and ERP (option)
object tracking (option)
automatic object identification (AutoID)
object history
protocols
Skills modeling event driven systems (behavior)
derive system behaviour from comprehensive technical documents
capture any essential information out of technical documents
recognize implicit information
identify and resolve missing information
model as state chart
recognize finite state chart (FSC) as special form
signal interpreted net (SIN)
model as petri net
CE net
PT net
know syntax
consistently and constructively use pattern and makros
hierarchical nets
use deep hierarchy
use flat hierarchy
signal interpreted net (SIN)
consistently and constructively use petri net development tools
verify models
define suitable criteria
equivalence
completeness
determinism
liveness
reversibility
boundedness
meet given modeling assumptions

define test cases
conduct model reviews
by own
with peer
graphical analysis
mathematical analysis
conduct dynamic tests using model simulator
correct and optimize models based on review and test results
Skills control system design
real time aspects
derive real time conditions
choose control devices
choose bus systems
show real time capabilities of control systems
programming PLC with ST (EN61131-3)
use ST programming syntax
use function blocks
model driven development
design coding templates (pattern) to transform SIPN models into PLC
design code generator to transform SIPN models into PLC
based on C/E nets
based on P/T nets
modeling control flows in a PCS (EN61499)
Expenditure classroom teaching
Type Attendance (h/Wk.)
Lecture 2
Exercises (whole course) 1
Exercises (shared course) 0
Tutorial (voluntary) 1
Special requirements
keine
Accompanying material presentation slides of the lectures, available digitally, training tasks available digitally, integrated development environment for petri nets, self-study tutorials available digitally
lecture notes
help sheets
videos
Separate exam No

Learning goals
Goal type Description
Skills programming control systems
consistently and constructively use professional PLC-IDE
configure essential attributes of a PLC device
consistently use ST programming language
use synchronous message passing
constructively use function blocks in programs
Skills use target simulator in interaction with PLC IDE
Skills manage complex tasks as a team
plan and control small projects
meet agreements and deadlines
plan and conduct reviews
Skills modelling real world systems
system analysis
derive system structure and system behaviour from comprehensive technical documents
evaluate and take account of system borders and system interfaces
decompose system structure
define useful subsystems
define subsystem functions
define subsystem interfaces
develop controller model
design hierarchical controller model
model controller subsystems as SIPN
verify and evaluate controller subsystem models
conduct dynamic test using petri net simulator
conduct peer review
integrate controller subsystem models
verify and evaluate controller model using petri net simulator
Skills program PLC controller
configure PLC
define cyclic tasks
use given IO-variables
use given user interface
use model transformations
transform controller subsystem models into ST programs using transformation pattern
integrate controller subsystem programs on PLC
verify controller program on PLC
test subsystems using target system emulator
conduct integration test using target system emulator
Skills launch controller on target system
Expenditure classroom teaching
Type Attendance (h/Wk.)
Project 1
Tutorial (voluntary) 0
Special requirements
keine
Accompanying material project task (specification sheet including design input requirements), provided digitally, modelling tools for petri nets and a professional development tool for PLC programming, tutorials (script, video)
target system
emulator for the target system
implementation framework for PLC
Separate exam Yes
Separate exam
Exam Type EN Projektaufgabe im Team bearbeiten (z.B. im Praktikum)
Details attendance phase with 3 times of 4h of presence per project group, final presentation
Minimum standard Finding suitable system boundaries and modelling a hierarchical control system and the planned subsystems.
Control system implementation on a professional controller device.

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